What Products are Involved?
SRD Inline density and viscosity meterWhat is the purpose of this article?
To give an overview of the flush version of the SRD sensor (SRD-X4) uses and installation options for hygienic and sanitary applications.1. OverviewSRD is Rheonics sensor for inline density and viscosity measurement. Read more on SRD here.
The flush version of the SRD inline density and viscosity meter, shown in Figure 1 and 2 with a Tri-Clamp connection, is used to mount the density meter in a flush installation.his is a dead-zone free mount in the process. The main advantages of this flush sensor probe are its hygienic design and certification that, along with a dead-zone free installation, means that it is easier to clean and disinfect with standard procedures (e.g. Clean in Place - CIP). This design is also useful for small pipes and process connections smaller (e.g. Tri-Clamp DN 20) than those available with the standard short or long SRD. Review these other variants here.
Following the specified hygienic considerations, a flush installation can considerably reduce or eliminate the possibility of plugging, deposits, and dead zones that can cause systematic errors in the density and viscosity readings of the SRD.
Rheonics SRD flush probe is available with different process connections, some suitable norms are:
DIN 11853-1/2/3 min DN20
DIN11864-1/2/3 min DN20
DIN 11851 min DN20
ISO 2852, DIN 32676, BS 4825 Part 3 in combination with Tri-Clamp seals
ISO 2853, BS 48525 Part 4 in combination with T-seals
Varinline® type T and P with EPDM O-Ring in size B,F,N,G
All process connections mentioned above can be ordered with a hygienic certification, EHEDG and/or 3-A. Contact Rheonics Support Team for more information.
Figure 1: SRD-X4-15T Flush Density Meter and Viscometer
Figure 2: SRD-X4 Flush probe dimensions
Specification | |
| Sensor | SRD inline density and viscosity meter |
| Order code standard probe | SRD-X4 |
| Order code hygienic certified probe | SRD-HS-X4 |
| Connection type | Customizable |
| Sizes available | Customizable |
| Hygienic certifications available | 3-A and EHEDG |
| Drawing and CAD file (e.g. Tri-Clamp 1.5”) | |
| Drawing and CAD file (e.g. Tri-Clamp D34”) | |
| Other sizes | Contact support team at support@rheonics.com |
For the latest CAD models visit Rheonics Type-SR Tri-Clamp page.
2. Hygienic certifications for Rheonics Flush SRDSRD EHEDG documentation | |
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SRD 3-A certification |
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3. Installation considerationsKey recommendations and concepts about the installation of the SRD sensor are detailed in other articles and these apply to the flush sensors. It is important to verify that the sensing area, shown in Figure 3, is always immersed in fluid and any stagnant zones should be avoided. These are defined as any space, inside the sensing area, where fluid transport is insufficient leading to immobile fluid, as well as possible accumulation of solids and deposits, or unwanted material like air.
The installation main considerations are labeled in the next drawing. Flush sensors have the sensing element right after the connection, so dead zones must be avoided at all cost (i.e. long standpipes are clearly ruled out).
Figure 3: SRD-Flush installation principles
4. Installation examplesSome suitable adapters for the SRD flush sensor are mentioned in section 1. Installation will depend on the type of adapter used. Rheonics offers a collection of accessories for installation with flush sensors. These accessories and some other well-known installation cases are shown below.
4.1 Rheonics adapters
a. HAW Accessories
The HAW line of Rheonics weldolets enable the installation of the SRD-X1-12G in tanks and pipes (also suitable for the SRV). This sensor is not configured as flush (X4) but with the HAW accessories a flush installation can be ensured.
These weldolets have two versions, for thin walls (around 1.5mm) and thick walls (max. 10mm), and each one has two further variants for Ø16.1x1.6 mm O-ring seal and metal-metal seal.
These accessories are suitable for flush hygienic installations.
Fig a. HAW-12G-OTN: Weldolet with a Ø16.1x1.6 mm O-ring seal for thin walls
Fig b. HAW-12G-MTN: Weldolet with metal-metal seal for thin walls
Fig c. HAW-12G-OTK: Weldolet with a Ø16.1x1.6 mm O-ring seal for thick walls
Fig d. HAW-12G-MTK: Weldolet with metal-metal seal for thick walls
| HAW Accessories | |
 Fig a. HAW-12G-OTN |  Fig b. HAW-12G-MTN |
 |  |
| SRD - G1/2” Flush Hygienic Installation | ||
| Description | Supplier | Order code |
| Inline density and viscosity meter - SRD | Rheonics | SRD-X1-12G |
| Hygienic weldolet G1/2” | Rheonics | HAW-12G-OTK |
Figure 4: Flush installation example with HAW accessory
b. Flush Tri-Clamp adapter
This Tri-Clamp connection is a common solution for wall or bottom tank installations. It uses a flush weld-on adapter that Rheonics can provide.
Flush SR-sensors need special attention at installation to ensure good performance. It’s short insertion depth is beneficial for small spaces but a good exposure to fluid is needed.
SRD - Tri-Clamp Flush Hygienic Installation | ||
| Description | Supplier | Order code |
| Inline density and viscosity meter - SRD | Rheonics | SRD-X4-TC-1.5” |
| Flush Tri-Clamp flange | Burkert Aseptconn AG | BBS-07-ZT.Z40.64- A.025.35.0 N.NAC-S38/38 |
Order codes from third parties in table above are indicated for the Rheonics SRD 1.5” Tri-Clamp as examples for next image. Other flush flanges can be used, varying in length and size if sensor Tri-Clamp size changes.
Figure 5. Flush installation example with standard TC flush flange
Figure 6. Exploded view of assembly example with TC flush flange
c. IFC-V40 - Inline flow cell DN40.
This solution allows a perpendicular installation of the SRD sensor probe in a straight DN40 or 1.5” line. This installation requires a Varinline N machined plug provided by Rheonics (PLG-VNM) as the probe connection and the blind plug, as shown in Figure 7.
The Varinline DN40 is currently the smallest GEA Housing compatible with the Rheonics SRD. If smaller housings are required contact Rheonics Support Team.
SRV - Varinline Hygienic Installation Example | ||
| Description | Supplier | Order code |
| Inline viscometer - SRV | Rheonics | SRD-X4-VNM |
| Varinline Housing DN40 | Rheonics | IFC-V40 |
| Machined N plug | Rheonics | PLG-VNM |
Figure 7: Flush installation drawing of SRD in DN40 Varinline Housing
4.2 Other installation options
a. Varinline:
The SRD can be installed in a Varinline housing equal to or bigger than DN50.
The design of the Varinline housing ensures no dead zones around the sensor, leading to good flow surrounding the sensing element.
SRD - Varinline Hygienic Installation | ||
| Description | Supplier | Order code |
| Inline density and viscosity meter - SRD | Rheonics | SRD-X4-Varinline N |
| Varinline housing DN 50 | GEA | TDN50 |
NoteThe SRD has a flush, short and long insertion variants. All have a compatible hygienic design and are EHEDG certified. In this article, focus is on the flush version even if an example has been given in Figure 4 with the short variant. The long insertion pobe design has a unique article here.
DisclaimerReferences[1]: https://rheonics.com/resources/certificates/