What products are involved?
Rheonics inline SRV viscometer and density meters and viscometers SRD, DVP and DVM.
What is the purpose of this article?
Provide overview of chemical fluids compatibility with the Rheonics sensor materials, such as Stainless Steel 316L and Hastelloy C22 for SRV and SRD, and Titanium Gr. 5 for DVP.
Material compatibility of Rheonics inline process sensors
Rheonics does not provide compatibility testing or analysis for customer fluids. Customers need to evaluate the wetted material of the sensor for their process fluids. Rheonics provides a detailed list of materials that are used in the sensing elements. The table below highlights all the materials and also their relevant codes.
Viscometer and Density Meter Material Compatibility
Rheonics sensors measure a fluid´s viscosity and density based on a balanced torsional resonator in the probe, that needs to be completely immersed in the fluid of interest.
The most used wetted material of Rheonics probes is Stainless Steel 316L (1.4404). This is an austenitic chromium-nickel-molybdenum stainless steel variant that has a low carbon content, leading to a greater resistance to corrosion.
Rheonics Stainless Steel surface is compatible with most of the fluids used in the industry to control and monitor viscosity and/or density. However, certain chemical fluids will behave as strong acids or bases. In those cases, care should be taken to not expose the Stainless Steel sensor probe to those fluids and instead, look for other wetted materials offered by Rheonics.
The next table shows the materials available for Rheonics viscometers and density meters.
Table 1: Rheonics sensors wetted materials available
Rheonics Sensor | Description | Stainless Steel Material | Hastelloy Material | Titanium Material |
---|---|---|---|---|
SRV | Rheonics Inline Viscometer | Stainless Steel 316 & 316L Non-wetted parts: 1.4435/1.4404/1.4115 Process connection flanges are often 1.4404 | Hastelloy C22 Non-wetted parts: 1.4435/1.4404/1.4115/2.8131 | - |
SRD | Rheonics Inline Density and Viscosity meter | Stainless Steel 316 & 316L Non-wetted parts: 1.4435/1.4404/1.4115 Process connection flanges are often 1.4404 | Hastelloy C22 Non-wetted parts: 1.4435/1.4404/1.4115/2.8131 | - |
DVP | Rheonics High Accuracy Inline Density and Viscosity meter | - | - | Titanium Gr. 5 |
DVM | Rheonics HPHT* Density and Viscosity meter | - | - | Titanium Gr. 5 |
*HPHT: High Pressure and Temperature
Note: Hastelloy C22 material is available for flush, short, and hygienic long insertion probes of the SRV and SRD sensors. |
Note: Material DIN Codes are not options. These must all be taken into account when checking material compatibility. |
Next, a compatibility table is shown for some common chemical fluids. This table is for reference only. It is recommended that the user conducts controlled tests before final installation of the sensors if final application involves chemicals that are not already known to be suitable for the sensor wetted material. Consider as well that concentration levels, temperature and pressure are important parameters for chemical fluids and can lead to even more corrosive characteristics.
Table 2: Rheonics viscometers and density meters material chemical compatibility.
Chemical Fluid | SRV and SRD | DVP and DVM | |
Stainless Steel 316L (1.4404) | Hastelloy C22 (2.4602) | Titanium Gr. 5 (3.7165) | |
Acetic Acid | Good | Good | Good |
Acetone | Good | Good | Good |
Acetylene | Good | Good | Good |
Aluminum Chloride | Bad | Good | Good |
Aluminum Sulfate | Good | Good | Good |
Ammonia Nitrate | Good | Good | Bad |
Ammonium chloride | Bad | Good | Good |
Ammonium fluoride | Bad | Good | Bad |
Arsenic acid | Good | Good | Good |
Benzonitrile | Bad | Good | Good |
Boric acid | Good | Good | Good |
Bromine | Bad | Bad | Good |
Calcium chloride | Bad | Good | Good |
Calcium fluoride | Good | Good | Bad |
Calcium Hydroxide | Good | Good | Good |
Calcium nitrate | Bad | Good | Good |
Carbonic acid | Good | Good | Good |
Chloric Acid | Bad | Good | Bad |
Chlorine | Bad | Good | Good |
Citric acid | Good | Good | Good |
Ethanol | Good | Good | Good |
Ferric chloride | Bad | Good | Bad |
Hydrofluoric acid | Bad | Bad | Bad |
Magnesium chloride | Bad | Good | Good |
Methanol | Good | Good | Bad |
Nitric acid | Good | Good | Good |
Phosporic acid | Good | Good | Bad |
Potassium chloride | Good | Good | Bad |
Sodium chloride | Good | Good | Good |
Sodium nitrate | Good | Good | Good |
Sulphuric acid | Bad | Good | Bad |
Tin chloride | Bad | Bad | Good |
Zinc chloride | Good | Good | Good |