What products are involved?
Rheonics inline SRV viscometer and density meters and viscometers SRD, DVP and DVM
What is the purpose of this article?
Provide overview of chemical fluids compatibility with the Rheonics sensor materials, such as Stainless Steel 316L and Hastelloy C22 for SRV and SRD, and Titanium Gr. 5 for DVP.
Material compatibility of Rheonics inline process sensors
Rheonics does not provide compatibility testing or analysis for customer fluids. Customers need to evaluate the wetted material of the sensor for their process fluids. Rheonics provides a detailed list of materials that are used in the sensing elements. The table below highlights all the materials and also their relevant codes.

Viscometer and Density Meter Material Compatibility

Rheonics sensors measure a fluid´s viscosity and density based on a balanced torsional resonator in the probe, that needs to be completely immersed in the fluid of interest. 

The most used wetted material of Rheonics probes is Stainless Steel 316L (1.4404). This is an austenitic chromium-nickel-molybdenum stainless steel variant that has a low carbon content, leading to a greater resistance to corrosion. 

Rheonics Stainless Steel surface is compatible with most of the fluids used in the industry to control and monitor viscosity and/or density. However, certain chemical fluids will behave as strong acids or bases. In those cases, care should be taken to not expose the Stainless Steel sensor probe to those fluids and instead, look for other wetted materials offered by Rheonics.

The next table shows the materials available for Rheonics viscometers and density meters.


Table 1: Rheonics sensors wetted materials available

Rheonics SensorDescriptionStainless Steel MaterialHastelloy MaterialTitanium Material
SRV
Rheonics Inline Viscometer

Stainless Steel 316 & 316L 


Wetted parts: 1.4401/1.4404/1.4435/1.4115
Non-wetted parts: 1.4435/1.4404/1.4115


Process connection flanges are often 1.4404


Hastelloy C22


Wetted parts: C22 2.4607/2.4602
Non-wetted parts: 1.4435/1.4404/1.4115/2.8131

-
SRD

Rheonics Inline Density and Viscosity meter

Stainless Steel 316 & 316L 


Wetted parts: 1.4401/1.4404/1.4435/1.4115
Non-wetted parts: 1.4435/1.4404/1.4115


Process connection flanges are often 1.4404


Hastelloy C22


Wetted parts: C22 2.4607/2.4602
Non-wetted parts: 1.4435/1.4404/1.4115/2.8131

-
DVP

Rheonics High Accuracy Inline Density and Viscosity meter
--

Titanium Gr. 5 


Wetted and non-wetted parts: 3.7164/3.7165
DVM

Rheonics HPHT* Density and Viscosity meter
--

Titanium Gr. 5 


Wetted and non-wetted parts: 3.7164/3.7165

*HPHT: High Pressure and Temperature


Note: Hastelloy C22 material is available for flush, short, and hygienic long insertion probes of the SRV and SRD sensors.


Note: Material DIN Codes are not options. These must all be taken into account when checking material compatibility.


Next, a compatibility table is shown for some common chemical fluids. This table is for reference only. It is recommended that the user conducts controlled tests before final installation of the sensors if final application involves chemicals that are not already known to be suitable for the sensor wetted material. Consider as well that concentration levels, temperature and pressure are important parameters for chemical fluids and can lead to even more corrosive characteristics.


Table 2: Rheonics viscometers and density meters material chemical compatibility.

Chemical Fluid
SRV and SRD
DVP and DVM
Stainless Steel 316L (1.4404)
Hastelloy C22 (2.4602)
Titanium Gr. 5 (3.7165)
Acetic Acid
Good
Good
Good
Acetone
Good
Good
Good
Acetylene
Good
Good Good
Aluminum Chloride
Bad
Good
Good
Aluminum Sulfate
Good
Good
Good 
Ammonia Nitrate
Good
Good 
Bad

Ammonium chloride

Bad
Good
Good
Ammonium fluoride
Bad
Good 
Bad
Arsenic acid
Good
Good Good
Benzonitrile
Bad
GoodGood
Boric acid
GoodGood Good
Bromine
Bad
Bad
Good
Calcium chloride
Bad
GoodGood 
Calcium fluoride
GoodGood 
Bad
Calcium Hydroxide
GoodGoodGood
Calcium nitrate
Bad
GoodGood
Carbonic acid
GoodGoodGood 
Chloric Acid
Bad
Good
Bad
Chlorine
Bad
Good Good 
Citric acid
GoodGoodGood 
EthanolGoodGoodGood
Ferric chloride
Bad
Good 
Bad
Hydrofluoric acid
Bad
Bad
Bad
Magnesium chloride
Bad
GoodGood
MethanolGoodGood
Bad
Nitric acid
GoodGoodGood 
Phosporic acid
GoodGood 
Bad
Potassium chloride
GoodGood
Bad
Sodium chloride
GoodGoodGood
Sodium nitrate
GoodGood Good 
Sulphuric acid
Bad
Good
Bad
Tin chloride
Bad
Bad
Good
Zinc chloride
GoodGoodGood