What products are involved?

Rheonics SRV viscometer, SRD density-viscosity meterDVP gas density-viscosity meter and DVM HPHT density-viscosity meter 


What is the purpose of this article?

This article describes the differences between PROFIBUS and PROFINET, and how Rheonics inline viscometers can be integrated into a customer’s process using these protocols.


TABLE OF CONTENTS


1. Overview

Rheonics inline viscometers deliver fluid intelligence and precise process control across various industrial applications. Equipped with Sensor Module Electronics (SME), Rheonics sensors support seamless communication with major industrial protocols, including PROFIBUS and PROFINET; two industrial communication protocols widely used in automation systems. Both were developed and are maintained by the same organization: PROFIBUS & PROFINET International (PI)


 

PI International logo representing PROFIBUS and PROFINET industrial communication standards

Figure 1. PI International

 


2. PROFIBUS and PROFINET Technical Comparison

The decision between PROFIBUS and PROFINET impacts not only system architecture and performance but also hardware compatibility, determining which sensors, actuators, or devices can be efficiently integrated in a process. Table 1 outlines the key technical differences between these two protocols.


Table 1: PROFIBUS vs PROFINET

 

Feature
PROFIBUS
PROFINET 
Physical LayerRS-485 / MBPEthernet
SpeedUp to 12 Mbit/s100 Mbit/s to 1 Gbit/s+
Communication ModelMaster/SlaveProvider/Consumer (Full Duplex)
ConnectorsDB9, M12RJ45, M12, BFOC (fiber)
Telegram SizeUp to 244 bytesUp to 1440 bytes (cyclic)
Max Devices127 (addressed 1–127)Practically unlimited
WirelessPossible*IEEE 802.11, Bluetooth supported
TopologiesBus (daisy-chain), TreeLine, Star, Tree, Ring
AddressingDIP switches or softwareIP, MAC, Device Name
Device RolesFixed (master/slave)Flexible (any can be provider/consumer)


*Not in the specification, but there are solutions available


3. Why PROFINET is Ideal for Modern Inline Viscometer Applications


3.1 Leveraging Ethernet Technology

PROFINET's major advantage for inline viscometer systems lies in its foundation on standard Ethernet. It continuously benefits from advancements in Ethernet technology:

  • Higher bandwidth capabilities
  • Enhanced data packet handling (up to 1440 bytes cyclically)
  • Practically unlimited connectivity for devices. Adding more devices to the network is as easy as adding an Ethernet switch

PROFINET network diagram showing industrial devices connected via a standard Ethernet switch

Figure 2. PROFINET Network. Image Sourced from RealPars.

 


Originally introduced with 100 Mbit/s Ethernet, PROFINET today effortlessly supports Gigabit and even higher Ethernet speeds thanks to Ethernet evolution.



3.2 Full-Duplex Communication

Unlike PROFIBUS’s half-duplex master/slave approach, PROFINET’s full-duplex provider/consumer communication significantly reduces latency. This is great for processes requiring fast and reliable data transmission.


3.3 Flexible Topologies for Scalability and Redundancy

PROFINET supports diverse network topologies, including star, ring, and tree configurations, providing inline viscometer installations with:

  • Superior redundancy
  • Easy scalability
  • Increased adaptability to evolving industrial environments


Rheonics SME devices connected in a star topology Ethernet network via a central Ethernet switch

Figure 3. Rheonics SME in a Star Topology Ethernet Network


To learn more about integrating Rheonics inline viscometer systems with PROFINET, read our article: Taking the PROFINET road with Rheonics SME.


4. When to Choose PROFIBUS for Your Inline Viscometer

While PROFINET offers clear advantages for new projects, PROFIBUS remains relevant for applications that involve maintaining or integrating a device to legacy systems. Rheonics' sensors can be integrated into a PROFIBUS network using a gateway.


Figure 4 shows a Rheonics SME communicating via PROFIBUS to a customer's PLC using a PROFIBUS Gateway.


Diagram showing communication between a PROFIBUS Master (S7-400) and a Modbus TCP Server (SME) via a MGate 5111 gateway acting as a PROFIBUS Slave and Modbus TCP Client.

Figure 4. Modbus TCP - PROFIBUS Gateway


Contact Rheonics Support to know more on how to integrate Rheonics Inline Viscometers to your process using PROFIBUS.


5. References

  1. "The Difference between PROFIBUS and PROFINET," PI North America, Jun. 10, 2020. [Online]. Available: https://us.profinet.com/the-difference-between-profibus-and-profinet/. [Accessed: Mar. 31, 2025].
  2. J. Wilson, "What is the difference between PROFIBUS and PROFINET?," RealPars, Nov. 19, 2018. [Online]. Available: https://realpars.com/profibus-vs-profinet/. [Accessed: Apr. 2, 2025].
  3. "PROFIBUS Fundamentals," Rheonics Support. [Online]. Available: https://support.rheonics.com/en/support/solutions/articles/81000417048-profibus-fundamentals. [Accessed: Mar. 31, 2025].
  4. "PROFINET Fundamentals," Rheonics Support. [Online]. Available: https://support.rheonics.com/en/support/solutions/articles/81000410678-profinet-fundamentals. [Accessed: Mar. 31, 2025].
  5. "PROFIBUS Integration of Rheonics Devices using TIA Portal," Rheonics Support. [Online]. Available: https://support.rheonics.com/en/support/solutions/articles/81000416425-profibus-integration-of-rheonics-devices-using-tia-portal. [Accessed: Mar. 31, 2025].